Abstract
Long and thin: SnO2 nanowires with tetragonal structure were successfully synthesized by a thermal evaporation method without any conventional metal catalysts. The enhanced electrochemical performance of SnO2 nanowires is believed to result from the combination of unique nanostructures with a high length/diameter ratio and the absence of traditional metal catalysts. One-dimensional (1D) nanostructured materials have received considerable attention for advanced functional systems as well as extensive applications owing to their attractive electronic, optical, and thermal properties.1–2 In lithium-ion-battery science, recent research has focused on nanoscale electrode materials to improve electrochemical performance. The high surface-to-volume ratio and excellent surface activities of 1D nanostructured materials have stimulated great interest in their development for the next generation of power sources.3–4 Materials based on tin oxide have been proposed as alternative anode materials with high-energy densities and stable capacity retention in lithium-ion batteries.5–7 Various SnO2-based materials have displayed extraordinary electrochemical behavior such that the initial irreversible capacity induced by Li2O formation and the abrupt capacity fading caused by volume variation could be effectively reduced when in nanoscale form.8–10 From this point of view, SnO2 nanowires can also be suggested as a promising anode material because the nanowire structure is of special interest with predictions of unique electronic and structural properties. Furthermore, the nanowires can be easily synthesized by a thermal evaporation method. However, in its current form, this method of manufacture of SnO2 nanowires has several limitations: it is inappropriate for mass production as high synthesis temperatures are required and there are difficulties in the elimination of metal catalysts that could act as impurities or defects. This results in reversible capacity loss or poor cyclic performance during electrochemical reactions.11, 12 The critical issues relating to SnO2 nanowires as anode materials for lithium-ion batteries are how to avoid the deteriorative effects of catalysts and how to increase production. Herein, we report on the preparation and electrochemical performance of self-catalysis-grown SnO2 nanowires to determine their potential use as an anode material for lithium-ion batteries. SnO2 nanowires have been synthesized by thermal evaporation combined with a self-catalyzed growth procedure by using a ball-milled evaporation material to increase production at lower temperature and prevent the undesirable effects of conventional catalysts on electrochemical performance. The self-catalysis-grown SnO2 nanowires show higher initial coulombic efficiency and an improved cyclic retention compared with those of SnO2 powder and SnO2 nanowires produced by Au-assisted growth.11 The self-catalysis growth method, which uses a ball-milled mixture of SnO and Sn powder as an evaporation source, is appropriate for obtaining SnO2 nanowires with high purity. The deposited products on the Si substrates contain almost 100 % of the SnO2 nanowires formed. Observation with scanning electron microscopy (SEM) clearly shows a general view of randomly aligned SnO2 nanowires with diameters of 200–500 nm and lengths extending to several tens of micrometers (Figure 1 a). 1Sn droplets at the tips of nanowires were observed and confirmed by energy dispersive X-ray (EDX) spectroscopy (Figure 1 b and c). 1In regards to the low melting point of Sn (231.9 °C), it is suggested that Sn particles in the starting material form liquid nuclei on the Si substrate at the initial stage of the evaporation above 300 °C, leading to vapor–liquid–solid (VLS) growth of the SnO2 nanowires at 900 °C. The Sn droplets were essential for growth of SnO2 nanowires without conventional catalysts and for determining the diameters of nanowires. More interestingly, close inspection of the stem of an individual nanowire showed a quadrilateral cross-section (Figure 1 d), 1which is in agreement with a tetragonal structure. The microstructure of self-catalysis-grown SnO2 nanowires. a) SEM image of SnO2 nanowires; b) SEM image of tips including Sn droplets; c) SEM image of junction; and d) field-emission SEM (FESEM) image of an individual nanowire stem. Figure 2 a 2shows an X-ray diffraction (XRD) pattern of SnO2 nanowires compared with that of SnO2 powder. All reflections of SnO2 nanowires are in excellent accordance with a tetragonal rutile structure (JCPDS 41-1445), which belongs to the space group P42/mnm (number 136). The lattice parameters of the nanowires were a=b=4.738 Å and c=3.188 Å. It is well known that a nanowire form with a high aspect ratio experiences more tensile stress along the c axis direction on the surface than the powder form, which leads to an increase in the c value. In accord with this, c-axis-related peak shifts to lower angles were detected for SnO2 nanowires when compared with the powder; the shifts of the nanowires were Δ(2θ)=0.063°, 0.067°, and 0.058° for the (101), (002), and (301) peaks, respectively. The full width at half maximum (FWHM) of the (002) peak for SnO2 nanowires and SnO2 powder were calculated to be 0.2800° and 0.3400°, respectively. The apparently smaller FWHM for the (002) peak indicates that the nanowires have better crystallinity with fewer lattice distortions along the c axis in the tetragonal system. From the XRD results, the c-axis-related peak shifts and FWHM behavior provided evidence of an increase in the c axis parameter in the nanowire lattice structure. Figure 2 b 2shows Raman spectra of the SnO2 nanowires compared with SnO2 powder. The fundamental Raman scattering peaks for SnO2 powder were observed at 477 cm−1, 636 cm−1, and 777 cm−1, corresponding to the Eg, A1g, and B2g vibration modes, respectively.9 We also found these peaks in the Raman spectra of SnO2 nanowires at 477 cm−1, 636 cm−1, and 775 cm−1. The downwards shift of the B2g vibration mode for SnO2 nanowires could be caused by the size effect of the structure.12 These results are also consistent with formation of self-catalysis-grown SnO2 nanowires with a single crystalline structure. a) X-ray diffraction patterns of SnO2 nanowires (1) and SnO2 powder (2). b) Room-temperature Raman spectra of SnO2 nanowires (1) and SnO2 powder (2). I=intensity, R=Raman shift. TEM bright-field imaging combined with selected-area diffraction (SAD) revealed the fine microstructure of the SnO2 nanowires, each wire being a monocrystal with a tetragonal structure (Figure 3 a). 3Tilting experiments also revealed no evidence of extended defects within the individual crystals. High-resolution (HR) imaging was combined with SAD to investigate the nanowire growth direction. For the wire shown in Figure 3 a, 3the zone axis is [001] and the growth direction of the nanowire is parallel to [100]. The HRTEM image (Figure 3 b) 3confirms this, with an interplanar spacing of approximately 0.47 nm between neighboring [100] planes of tetragonal SnO2. a) TEM image and SAD patterns (inset) of a SnO2 nanowire. Zone axis is [001]. b) HRTEM image of a section of a SnO2 nanowire. The anodic performance of the SnO2 nanowires. a) The galvanostatic voltage profile (C=capacity, E=potential) for the first cycle between 0.05 V and 1.5 V compared with pure SnO2 powder. b) Cyclic voltammograms from the second cycle to the fifth cycle at a scan rate of 0.05 mV s−1 in the voltage range of 0.05–2.5 V. c) The cyclic performance from the second cycle to the 50th cycle of SnO2 nanowires and pure SnO2 powder at the same current density, 100 mA g−1. C=discharge capacity. In summary, we have fabricated self-catalysis-grown SnO2 nanowires by a thermal evaporation process. The ball-milled evaporation source served to increase production and decrease the synthesis temperature. The Sn particles in the evaporation source played the role of the catalyst, allowing VLS growth of the SnO2 nanowires. The 1D nanowire structure could provide more reaction sites on the surface and enhance the charge transfer in the electrochemical reactions. Moreover, Sn particles at the tips of nanowires also contributed to the Li+ storage and prevented the capacity loss that is induced by the existing metal catalysts. The thermal evaporation process was employed to synthesize SnO2 nanowires. As an evaporation source, high purity SnO (99.99 %, Aldrich) and Sn (99.99 %, Aldrich) powders were homogeneously mixed in a 1:1 weight ratio by a planetary mechanical milling process for 40 h under an atmosphere of argon. Ball-milled powder (1 g) was placed in an alumina boat located inside a tube furnace. Silicon substrates without metal catalysts were placed downstream one by one at a distance of about 15 cm from the powder. The heating temperature and time were optimized at 900 °C and 1 h, respectively. The deposition pressure was 100 Torr of high purity Ar gas at a flow rate of 50 sccm (standard cubic centimeters per minute). The morphology and microstructure of self-catalysis-grown SnO2 nanowires were characterized by XRD (Philips 1730), SEM (JEOL JEM-3000), TEM (JEOL 2011), and Raman spectroscopy (Jobin Yvon HR800). The SnO2 nanowires were mixed with acetylene black (AB) and a binder (poly(vinylidene fluoride); PVdF) at a weight ratio of 75:15:10, respectively, in a solvent (N-methyl-2-pyrrolidone). The slurry was uniformly pasted on Cu foil. Such prepared electrode sheets were dried at 120 °C in a vacuum oven and pressed under a pressure of approximately 200 kg cm−2. CR2032-type coin cells were assembled for electrochemical characterization. The electrolyte was 1 M LiPF6 in a 1:1 mixture of ethylene carbonate and dimethyl carbonate. Li metal foil was used as the counter and reference electrode. The cells were galvanostatically charged and discharged at a current density of 100 mA g−1 over a range of 0.05 V to 1.5 V. Supporting information for this article is av